China manufacturer Cheap Price Customized ATV Accessories CNC Casting Forged Bevel Gear bevel gearbox

Product Description

Cheap Price Customized Atv Accessories CNC Casting Forged Bevel Gear

 

Mechanical Equipment parts Bevel Gears

Bevel gears are useful when the direction of a shaft’s rotation needs to be changed. They are usually mounted on shafts that are 90 degrees apart, but can be designed to work at other angles as well.The teeth on bevel gears can be straight, spiral or hypoid. Straight bevel gear teeth actually have the same problem as straight spur gear teeth — as each tooth engages, it impacts the corresponding tooth all at once

High quality gear supplier

1.precise manufacturing processes and strict quality control, our factory can create excellent quality.
2.We have standard product supply and rich experience in producing non-standard products.
3.The more you order, the cheaper the price would be. 
4.we are honored to offer you samples for approval.
5.manufactures all series of spur gears, helical gears, bevel gears, gear racks, and some other similar transmission parts. All the products are designed according to international standard, in accordance with ANSI and ISO standards. 

Tolerance

0.003mm-0.01mm

Surface finish

Based on customer requirements, we can do Plating(Zinc plated, Nickel plated, Chrome plated,etc), polishing(precision can reach +/-0.005mm), knurling, anodizing, Black Oxide, heat treatment, sandblasting, powder coating, etc.

Precision processing

turning, milling, drilling, grinding, wire-EDM cutting etc

 

Material range

Metal: Stainless Steel, Brass,Copper, Brozone, Aluminum, Steel, Carbon Steel etc.

Plastic : PU, PVC, POM, PMMA, Nylon ,HDPE etc.

 

 

QC(inspection everywhere)

 

– Technicians self-check in production

– Engineer spot check in production.

– QC inspect after products finished

– International sales who were trained the technical know-how spot check before shipping to ensure the quality.

MOQ

1-100pcs

Payment

30% in advance, 70% before shipment

Industry application

Appliance/ Automotive/ Agricultural

Electronics/ Industrial/ Marine

Mining/ Hydraulics/ Valves

Oil and Gas/ Electrical/ Construction

 

Model Gear ratio  Module No. of teeth Diraction of spiral Shape Bore Hub dia. Pitch dia. Outside Dia. Mounting distance Total lemgth crown to back length 
AH7 B C D E F G
TBGG2-3571R 1.5 m2 30 R B4 12 35 60 61.06 40 26.60 21.20
TBGG2-2030L 20 L B3 10 30 40 43.55 45 24.91 16.18
TBGG2.5-3571R m2.5 30 R B4 15 45 75 77.09 50 33.86 26.56
TBGG2.5-2030L 20 L B3 12 40 50 54.43 55 30.88 18.98
TBGG3-3571R m3 30 R B4 16 50 90 92.21 50 35.34 26.66
TBGG3-2030L 20 L B3 16 40 60 65.58 70 40.17 26.86
TBGG4-3571R m4 30 R B4 20 70 120 122.85 75 47.48 37.14
TBGG4-2030L 20 L B3 20 60 80 87.34 90 48.17 32.45
TBGG2-4571R 2 m2 40 R B4 12 40 80 80.99 40 32.26 25.99
TBGG2-2040L 20 L B3 12 32 40 40.10 60 34.04 21.02
TBGG2.5-4571R m2.5 40 R B4 15 50 100 101.27 55 39.65 31.27
TBGG2.5-2040L 20 L B3 12 40 50 55.21 75 43.61 26.30
TBGG3-4571R m3 40 R B4 20 60 120 121.48 65 45.76 36.48
TBGG3-2040L 20 L B3 16 50 60 66.06 90 50.63 31.52
TBGG4-4571R m4 40 R B4 20 70 160 162.07 80 53.69 42.07
TBGG4-2040L 20 L B3 20 60 80 88.55 120 66.24 42.12
TBGG2-4515R 3 m2 45 R B4 12 40 90 96.67 40 30.29 26.01
TBGG2-1545L 15 L B3 10 24 30 34.78 60 29.66 15.80
TBGG2.5-4515R m2.5 45 R B4 15 50 112.7 113.32 50 28.25 32.47
TBGG2.5-1545L 15 L B3 12 30 37.5 43.36 75 38.27 19.73
TBGG3-4515R m3 45 R B4 20 60 135 135.99 55 40.59 33.98
TBGG3-1545L 15 L B3 15 38 45 52.08 90 44.98 23.68

HangZhou HUANBALL Professional custom and design precision machined parts. We provide custom complete turnkey precision machining solutions to thousands of customers in diverse markets throughout the world, including medical, automotive, marine, aerospace, defense, precision instrument, home appliance, electronics, machinery, oil & gas, sensors and more. 

We offer customized precision machining service and solutions that help customers meet strict operational demands.Serving a CHINAMFG customer base, we do this with:
    1*Over 100 full time engineers & workers on staff to optimize efficiency and cost saving
    2*Extensive testing to get the sample and mass production right the first time
    3*Comprehensive in-house capabilities to meet all customer needs
    4*Over 30,000 square CHINAMFG of manufacturing plant
    5*Expert design and development for all custom precision machining parts
    6*To better control the quality of the customized parts, we’ve invested substantially in equipment, facilities, and training. Our investments enable us to deliver every order according to specification – on time and on budget.

====================================  FAQ ======================================

1) Q: I haven’t done business with you before, how can i trust your company? 
A: Our company are made-in-china CHINAMFG supplier and passed Field certification by made-in-china. What’s more,we’ve got authority certificates for ISO9001.

2) Q: How is quality ensured?
A:  All our processes strictly adhere to ISO9001:2008 procedures, we have strict quality control from producing to delivery,100% inspection by professional testing centre. Small samples could be provided to you for testing.

3) Q: Can i get 1 or more samples?
A: Yes, sample orders welcomed. 

4) Q: Do you give any discounts?
A: Yes, we’ll surely try my best to help you get the best price and best service at the same time.

5) Q: How to Custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.We will also provide professional advices of the products to make the design to be maximize the performance.
 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Printing Machine,Cooling Tower,Power Plant
Hardness: Hardened Tooth Surface
Gear Position: Bevel Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Bevel Gear
Material: Stainless Steel, Brass,Copper, Brozone, Aluminum,
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

bevel gear

How does a bevel gear impact the overall efficiency of a system?

A bevel gear plays a significant role in determining the overall efficiency of a system. Its design, quality, and operating conditions can impact the efficiency of power transmission and the system as a whole. Here’s a detailed explanation of how a bevel gear can impact overall efficiency:

  • Power Transmission Efficiency: The primary function of a bevel gear is to transmit power between intersecting shafts at different angles. The efficiency of power transmission through a bevel gear depends on factors such as gear geometry, tooth profile, material quality, lubrication, and operating conditions. In an ideally designed and well-maintained system, bevel gears can achieve high power transmission efficiency, typically above 95%. However, factors such as friction, misalignment, inadequate lubrication, and gear tooth wear can reduce efficiency and result in power losses.
  • Friction and Mechanical Losses: Bevel gears experience friction between their mating teeth during operation. This friction generates heat and causes mechanical losses, reducing the overall efficiency of the system. Factors that affect friction and mechanical losses include the gear tooth profile, surface finish, lubrication quality, and operating conditions. High-quality gears with well-designed tooth profiles, proper lubrication, and optimized operating conditions can minimize friction and mechanical losses, improving the overall efficiency.
  • Gear Tooth Design: The design of the bevel gear tooth profile influences its efficiency. Factors such as tooth shape, size, pressure angle, and tooth contact pattern affect the load distribution, friction, and efficiency. Proper tooth design, including optimized tooth profiles and contact patterns, help distribute the load evenly and minimize sliding between the teeth. Well-designed bevel gears with accurate tooth profiles can achieve higher efficiency by reducing friction and wear.
  • Material Quality and Manufacturing Precision: The material quality and manufacturing precision of bevel gears impact their durability, smooth operation, and efficiency. High-quality materials with suitable hardness, strength, and wear resistance can minimize friction, wear, and power losses. Additionally, precise manufacturing processes ensure accurate gear geometry, tooth engagement, and alignment, optimizing the efficiency of power transmission and reducing losses due to misalignment or backlash.
  • Lubrication and Wear: Proper lubrication is crucial for reducing friction, wear, and power losses in bevel gears. Insufficient or degraded lubrication can lead to metal-to-metal contact, increased friction, and accelerated wear, resulting in reduced efficiency. Adequate lubrication with the recommended lubricant type, viscosity, and replenishment schedule ensures a sufficient lubricating film between the gear teeth, minimizing friction and wear and improving overall efficiency.
  • Misalignment and Backlash: Misalignment and excessive backlash in bevel gears can negatively impact efficiency. Misalignment causes uneven loading, increased friction, and accelerated wear. Excessive backlash results in power losses during direction changes and can lead to impact loads and vibration. Proper alignment and control of backlash within acceptable limits are crucial for maintaining high efficiency in a bevel gear system.

Overall, a well-designed bevel gear system with high-quality materials, accurate manufacturing, proper lubrication, and minimal losses due to friction, misalignment, or wear can achieve high efficiency in power transmission. Regular maintenance, monitoring, and optimization of operating conditions are essential to preserve the efficiency of the system over time.

bevel gear

What are the environmental considerations when using bevel gears?

When using bevel gears, there are several environmental considerations to keep in mind. These considerations encompass aspects such as material selection, lubrication, noise generation, and waste management. Here’s a detailed explanation:

1. Material Selection: The choice of materials for bevel gears can have environmental implications. Opting for environmentally friendly materials, such as recyclable or biodegradable materials, can help reduce the environmental impact. Additionally, selecting materials with low toxicity or hazardous properties contributes to safer handling and disposal practices.

2. Lubrication: Proper lubrication is essential for the efficient operation of bevel gears. However, the choice and use of lubricants can have environmental consequences. It is advisable to select lubricants that are environmentally friendly, such as biodegradable or non-toxic lubricants, to minimize the risk of contamination in case of leaks or spills. Additionally, implementing effective lubricant management practices, such as proper containment and recycling, helps reduce environmental pollution.

3. Noise Generation: Bevel gears can generate noise during operation, which can have environmental implications, especially in noise-sensitive areas or workplaces. Excessive noise can contribute to noise pollution and affect the well-being of individuals in the vicinity. Implementing noise reduction measures, such as using noise-dampening materials, optimizing gear design for quieter operation, and implementing proper maintenance practices, can help minimize noise pollution.

4. Energy Efficiency: Bevel gears are part of power transmission systems that consume energy. Considering energy efficiency in gear system design and operation can contribute to reduced energy consumption and lower environmental impact. This can be achieved by optimizing gear designs for higher efficiency, reducing friction losses through proper lubrication and surface treatments, and implementing efficient power transmission systems.

5. Waste Management: The manufacturing and maintenance processes involving bevel gears can generate waste materials, such as metal shavings, lubricant residues, or worn-out gears. Proper waste management practices, including recycling and disposal, are crucial to minimize the environmental impact. Recycling materials whenever possible and ensuring the proper disposal of hazardous or toxic waste materials are important considerations in reducing environmental pollution.

6. Life Cycle Assessment: Conducting a life cycle assessment (LCA) of bevel gears can provide a comprehensive understanding of their environmental impact. LCA takes into account the environmental implications associated with the entire life cycle of the gears, including raw material extraction, manufacturing, use, and end-of-life disposal. This assessment helps identify areas for improvement and guides decision-making towards more sustainable practices.

By considering these environmental factors, manufacturers, engineers, and users of bevel gears can make conscious choices to minimize the environmental impact associated with their production, operation, and disposal. Implementing sustainable practices and adhering to environmental regulations and standards contribute to a greener and more sustainable use of bevel gears.

bevel gear

Can you explain the concept of straight and spiral bevel gears?

Straight and spiral bevel gears are two common types of bevel gears that have different tooth geometries and characteristics. Here’s a detailed explanation of the concept of straight and spiral bevel gears:

Straight Bevel Gears:

Straight bevel gears are a type of bevel gears with straight-cut teeth that are machined on the cone-shaped surface of the gears. The teeth of straight bevel gears are parallel to the gear axis and intersect at a 90-degree angle. These gears are often used when the intersecting shafts need to transmit rotational motion at a right angle.

Straight bevel gears have the following characteristics:

  • Tooth Engagement: In straight bevel gears, the tooth engagement occurs gradually as the gears rotate. This results in a relatively smooth and continuous transfer of power between the gears.
  • Noise and Vibration: Straight bevel gears can produce more noise and vibration compared to other types of bevel gears, particularly at higher speeds. The straight-cut teeth create impact and noise during the engagement process.
  • Efficiency: Straight bevel gears have relatively high efficiency due to their simple tooth geometry and direct engagement.
  • Applications: Straight bevel gears are commonly used in applications such as automotive differentials, hand drills, and other mechanical power transmission systems where a 90-degree change in direction is required.

Spiral Bevel Gears:

Spiral bevel gears are another type of bevel gears with curved teeth that are machined on the cone-shaped surface of the gears. The teeth of spiral bevel gears are cut in a spiral pattern, gradually curving along the gear surface. This spiral tooth geometry provides several advantages over straight bevel gears.

Spiral bevel gears have the following characteristics:

  • Tooth Engagement: Spiral bevel gears have a more gradual and smoother tooth engagement compared to straight bevel gears. The spiral-shaped teeth allow for progressive contact between the gears, resulting in reduced impact, noise, and vibration.
  • Noise and Vibration: Spiral bevel gears produce less noise and vibration compared to straight bevel gears due to their improved tooth engagement characteristics.
  • Load Capacity: Spiral bevel gears have higher load-carrying capacity compared to straight bevel gears due to the increased contact area between the gear teeth. This makes them suitable for applications that require higher torque transmission.
  • Efficiency: Spiral bevel gears have slightly lower efficiency compared to straight bevel gears due to the sliding action between the teeth during engagement. However, advancements in gear design and manufacturing techniques have improved their efficiency.
  • Applications: Spiral bevel gears are commonly used in applications where smooth and quiet operation is required, such as automotive rear axle drives, machine tools, and industrial machinery.

In summary, straight bevel gears have straight-cut teeth that intersect at a 90-degree angle, while spiral bevel gears have curved teeth that engage in a spiral pattern. Straight bevel gears are suitable for applications that require a right angle change in direction, while spiral bevel gears provide smoother engagement, reduced noise, and higher load-carrying capacity. The selection between straight and spiral bevel gears depends on the specific requirements of the application, including the desired level of noise, vibration, efficiency, and torque transmission.

China manufacturer Cheap Price Customized ATV Accessories CNC Casting Forged Bevel Gear bevel gearboxChina manufacturer Cheap Price Customized ATV Accessories CNC Casting Forged Bevel Gear bevel gearbox
editor by CX 2023-10-23

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