Tag Archives: large gear

China OEM 01-1895-00 Large Diamter Slewing Bearing Slewing Gear for Crane worm and wheel gear

Product Description


Production Description for Slewing Bearing, ring bearing, rolling bearings, turntables

Slewing Bearing 01-1895-00   for construction machinery, cranes
 

1 Type single row 4 point contact ball slewing bearing, ring bearing, slewing gear
2 Bore diameter 1720mm
3 Outside diameter 2140mm
4 Height 130mm
5 Material 42CrMo, 50Mn
6 Precision P0. P6. P5.
7 Cage/retainer Nylon or aluminum
8 Gear type External gear
9 N.W. 953KGS

 

External Diameter Internal Diameter Height  Weight  Module  Gear No. Model   *
244 125 25 5 2 120   STD 
318 169 45 14 3 104 STD 
379 210 45 20 4 92 STD 
403.5 234 55 25 4.5 88 STD 
440 265 50 28 4.5 95 STD 
505 304 56 32 5 99 SL
505 342 56 32 5 99 SLBP
529 323 54 45 5 103 STD 
535 305 75 61 8 65 STD 
589 383 75 62 5 116 STD 
640 434 56 44 6 105 SL
640 472 56 46 6 105 SLBP
654 390 85 98 8 80 STD 
689 455 74 89 6 112 STD 
700 479 77 85 6 114 STD 
742 534 56 52 6 122 SL
742 572 56 55 6 122 SLBP
774 516 82 118 8 94 STD 
816 573 90 129 6 132 STD 
840 634 56 60 6 138 SL
840 672 56 62 6 138 SLBP
863 679 82 102 6 142 STD 
886 610 85 155 8 108 STD 
950 734 56 68 8 117 SL
950 772 56 71 8 117 SLBP
979 717 100 178 10 94 STD 
1571 770 82 159 8 125 STD 
1046 834 56 76 8 129 21 0571 01 SL
1046 872 56 78 8 129 31 0571 01 SLBP
1094 833 82 179 8 134 STD 
1144 869 100 228 10 111 STD 
1198 984 56 86 8 148 SL
1198 1571 56 91 8 148 SLBP
1218 930 98 268 10 119 STD 
1289.5 984 114 330 10 125 STD 
1358 1045 98 325 10 133 STD 
1431 1200 63 176 8 177 STD 
1476 1084 110 503 10 144 STD 
1604 1206 130 653 10 157 STD 
1605 1270 110 469 12 131 STD 
1727 1500 63 213 8 214 STD
1836 1433 135 791 16 112 STD 
1929 1565 110 617 14 135 STD 
1975 1750 63 244 8 245 STD
2571 1615 150 1004 14 142 STD 
2140 1720 130 953 16 131 STD 
2165 1950 68 278 8 269 STD
2267 1815 140 1174 16 139 STD 
2342 2091 70 373 8 290 STD 
2390 1950 130 1111 18 130 STD 
2534 2042 144 1482 18 138 STD 
2695 2425 63 411 8 335 STD 
2790 2290 164 1895 18 151 STD 
3116 2600 164 2200 20 152 STD 
3200 2914 190 716 10 318 STD

Why choose CZPT slewing bearings
A CZPT in slewing bearing field, rich experience, can do design, produce, mounting guide
Small order accepted
ISO certified company
Variorum models
7*24hours hotline to help you with your cranes
Strict quality control system to ensure quality for slewing bearing

LYHY Slewing Bearing Types
LYHY slewing bearings can be divided into the following types as per  their structures:
single row 4 point contact ball slewing bearing,
single row cross roller slewing bearing,
double row different ball diameter slewing bearing,
three row cylindrical roller slewing bearing and roller/ball combination slewing bearing.
And all these types of slewing bearings can be further divided into bearings without gears, bearings with external gears and bearings with internal gears.

Detailed description of these types slewing bearings

Single row 4 point contact ball slewing bearings
     This kind of slewing bearings can support high dynamic loads, transmitting axial and radial forces simultaneously as well as the resulting tilting moments. Applications of this kind of bearings are hoisting, mechanical handling and general mechanical engineering etc.
Single row cross roller slewing bearings
     This kind of bearings can support combinations of large radial force, medium axial force and tilting moment with small or zero clearance. Main applications of this kind of bearings are hoisting and mechanical handling and general mechanical engineering etc.
Double row different ball diameter slewing bearings
     This kind of bearings can support high static loads with simple structures. They are mainly used in situations with variation load position and direction and continuously rotating. Main applications of this kind of bearings are deck hoisting, mining and material handling etc.
Triple row cylindrical roller slewing bearings
     This kind of bearings has high load carrying capacity. Under same loads, this kind of bearings has much smaller diameters which can make the installation much compact, as different kinds of loads are supported by different races and rollers. Main applications of this kind of bearings are hoisting, mechanical handling, mining and materials handling, offshore technology and general mechanical engineering etc.
Roller/ball combination slewing bearings
     This kind of bearings can support high axial load and low tilting moments. Usually they are large diameter slewing bearings. Applications of this kind of bearings are mining and materials handling etc.

About CZPT bearings
1.introduction:we are a manufacturer of slewing bearing since 1993, our factory occupies a area of 30000square meters with 4 workshop and 1 office building. 
2. Featured products: slewing bearing and slewing drive
3. Capital: Current is 1 million RMB, but we are increasing the capital to 10 million RMB
4. Workers: 40
5. Certificate: ISO9001:2008, 3.1 certificate, CCS certificate, Science and Technology Progress Award
6. Annual Exportation: 8million USD
7. Exported countries: (39)
Asia: India, Pakistan, Iran, Signore, Georgia, Malaysia, Vietnam, Thailand, Philippines, Israel, Korea, UAE, Sri Lanka, Saudi Arabia,
Europe: Turkey, Russia, Spain, Czech Republic, Italy, Poland, Slovakia, Bosnia and Herzegovina, Austria, France, Germany, Switzerland, Finland, Ukraine, UK
America: USA, Canada, Mexico, Brazil, Puerto Rico, Peru, Chile
Africa: South Africa, Egypt
Oceania: Australia

Production Process of CZPT slewing bearings

Quality Control Process of CZPT slewing bearings

LYHY Slewing Bearing Packing 
Bearing surface is covered with the anti-rust oil first; and then wrapped with the plastic film;
And then packed with kraft paper and professional belts;
At last, with wooden box totally at the outer packing to invoid the rust or the moist;
We can depend on the customers  demand to be packed;

Slewing Ring Bearings——Applications:
Slewing ring bearings are widely used in industry and known as “the machine joints” Here under is the specific slewing bearing applications
1. Construction machinery (e.g. cranes, excavators, loader, scraper)
2. Metallurgical machinery (e.g. for steel plant)
3. Heavy machinery equipment (e.g. mining machinery, concrete machinery)
4. Marine machinery equipment (e.g. vessel, port hoisting machine, port oil transfer equipment, onshore and offshore crane)
5. Light machinery equipment (e.g. paper machine, plastic, rubber machine, weave machine)
6. Wind power generator
7. Packing machinery

Transportation:
All CZPT slewing ring bearings can be usually delivered timely, usual production time is 15-50 days based on different slew bearings diameters, sometimes slew rings will be in stock.
Slewing bearings can be offered different delivery terms, such as EXW, FOB, CIF, DDU and so on.
Also, slewing rings can be transported by different transport ways, by express (such as DHL, TNT, UPS, FEDEX and so on), by air, by sea, by truck, by railway and so on.

INSTALLATION OF CZPT SLEWING BEARINGS

Preparation:
Make sure that the model is correct and slewing bearing isn’t damaged during transportation.
2.  Check the appearance and rotational state of the bearing, such as rotational precision clearance, rotating flexibility, seals position, lubrication grease etc.
3.  The installation datum plane and bracket installing plane should be clean, grease, burr, paint and other foreign body should be wiped off.

Installation:

1. The screws in the installing plane should be fit with the mounting holes in the slewing bearing
2.  The slewing bearing has a soft zone marked with an “s” on the upper surface, when installing the bearing, it is important to ensure that this area is placed in a non-load or infrequent load zone.
3.  When the bearing is placed on the supporting frame work it is important to check the interface between these 2 surfaces. This check should be carried out with the insertion of feel gauges between the 2 surfaces. If a gap should exist then it is recommended to plane/resurface the effective area so as to remove the gap.
4.  Install slewing bearing with high strength screws, and choose appropriate strength bolts. All bolts are required to be tightened evenly. The sequence of this tightening process is shown in Pic. Welding of bearing is not allowed, in the event of welding any adjacent parts, heat transfer shall be avoided so as to cause the bearing to become deformed or change the hardness.
5.  After installation, the bearing should be rotated to check for smooth operation and any emission of unusual noise. If either of the aforementioned are noted, then the bearing should be adjusted to eliminate them. The teeth of the largest run-out are coated with green paint.

FAQ:

Q: Are LYHY BEARINGS trading company or manufacturer?
A: CZPT BEARINGS is a professional manufacturer for slewing bearings, thin section bearings, ball bearings and rolling bearings

Q: How do LYHY BEARINGS control quality of their bearing?
A: LYHY BEARINGS has established strict quality control systems, all the products and services has passed ISO9001-2008 Quality Certificate and third party such as CCS, LR,ABS,BV

Q: What is the MOQ?
A: MOQ is 1pc, pls message us for detailed information.

Q: How about the package for CZPT bearings?
A: Standard Industrial packing in general condition (Plastic tube+ professional plastic belts+ plywood case). Accept design package when OEM.

Q: How long is the production time?
A: It takes about 7-40 days, depends on the model and quantity.

Q: How about the shipping?
A: We can arrange the shipment or you may have your own forwarder.

Q: Is sample available?
A: Yes, sample order is acceptable.

Q: Can we use our own LOGO or design on bearings?
A: Yes. OEM is acceptable for LYHY BEARINGS. We can design as per your requirements and use your own LOGO and package design.
 

Standard or Nonstandard: Standard
Sealing Gland: Sealed On Both Sides
Rolling-Element Number: Single-Row
Roller Type: Four Point Contact Ball
Material: 50mn, 42CrMo
Type: External Gear
Samples:
US$ 4200/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Gear

Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions

In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let’s look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.

Synthesis of epicyclic gear trains for automotive automatic transmissions

The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to ten links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation’s A World in Motion(r) award.
Gear

Applications

The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of two gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between two teeth in a gear set. The axial pitch of one gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
Gear

Cost

The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to “float.” If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow “float.” It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of two or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.

China OEM 01-1895-00 Large Diamter Slewing Bearing Slewing Gear for Crane   worm and wheel gearChina OEM 01-1895-00 Large Diamter Slewing Bearing Slewing Gear for Crane   worm and wheel gear
editor by CX 2023-05-05

China OEM professional processing large module internal gear ring gear box

Issue: New
Guarantee: 1.5 several years
Form: Ring Gear
Relevant Industries: Strength & Mining
Weight (KG): 70000
Showroom Place: None
Online video outgoing-inspection: Provided
Machinery Take a look at Report: Offered
Advertising Kind: Scorching Product 2019
Warranty of main components: 1 Yr
Main Factors: PLC, Motor, Bearing, Gearbox, Stress vessel, Gear, Equipment
Tooth Profile: OEM, As For each Drawing
Content: 42CrMo, 35CrMo,42CrNi1Mo,45Steel, Casting Metal, As For every Drawing,
Pressure Angle: OEM
Processing: As Per Drawing
Product name: Equipment Ring
Tolerance: CT 12-13
Floor treatment: Polishing
Method: Casting+machining+heating Remedy
Bodyweight Variety: Max. 200Ton
Following Warranty Provider: Supported
Port: ZheJiang

Specification

itemvalue
ConditionNew
Warranty1 Calendar year
Applicable IndustriesEnergy & Mining
Weight (KG)6000
Showroom PlaceNone
Video outgoing-inspectionProvided
Machinery Take a look at ReportProvided
Marketing VarietyHot Product 2019
Place of OriginChina
Brand TitleGear Ring
TypeGear Ring
Machine VarietyBall Mill, Drum Dryer, Rotary Kiln
MaterialCasting Steel
Processing SortForging
UseOre Mining
Core ComponentsGear
Tooth ProfileAs Per Drawing
ProcessingAs For each Drawing
Product identifyGear Ring
ToleranceCT 12-thirteen
Surface treatmentPolishing
MaterialCasting Steel, As For each Drawing,
ProcessCasting+machining+heating Treatment
Weight AssortmentMax. 200Ton
After Guarantee ServiceSupported
Packing & Supply Firm Profile JP Group is started in 2005 yr ,specialised in the mining equipment design ,manufacture and provider help engineering .The headquarter is situated in ZheJiang ,funds of China .From the commencing ,organization pay out a lot more consideration to the overseas marketplace .With theses years growth ,the enterprise have spread in the Russia ,Mexico,Chile ,Brazil ,United states of america and Tunis international locations and get fantastic turnover and good track record from clientele.Up to now the group has 4 manufacture basement in the city of HangZhou ,Taian ,HangZhou and HangZhou .Primary items as follows : Cement Kiln ,Dryers , carbon fiber gear shift knob take care of ball for Infiniti G37 G25 FX35 FX37 Q40 Q50 Q60 QX70 QX80 tuning interior equipment Filter Push ,Ceramic Filter ,Slurry Pump , Substantial Strain Pump ,Vertical Mill ,Vertical Push Filter ,Flowmeters ,Crushers ,Ball Mill ,and other big mining products spare areas .We can acknowledge the OEM order .The group now have all varieties of heavy machining products .:Diameter 10m double beam vertical lathe ,Diameter 10m equipment hobbing device .W250G,T6920 digital management uninteresting-milling machine .WIISTNC120*3000 universal bending roller ,the biggest and most advantaged in China 6m*6m*16.5m electrical heating automatic manage annealing CZPT ,5 lines of 150ton submerged arc automated welding device . 150T,100T,75T touring crane is fifty set in overall . 5 tons ,20tons ,50tons and 120tons electric powered arc CZPT each 1 pc .The materials we can generate is including :ZG45,Mn13, Mn13Cr 2, 35CrMo, 42CrMo,304SS,316L ,CD4MCU ,Forged Iron ,Ductile Iron ,KmTBCr26 (A05 ),the overall machining capacity is eighty,000tons every single 12 months .JP team acquired enormous good popularity from clients by offering ideal good quality , trustful sincerity, and outstanding support, Motor differential Gearbox For Electric Tricycle And Rickshaw electric powered motor reduction gearbox annotating the objective of JP spirit by real action.We lengthen our warmly welcome to all of our outdated and new buddies ,domestic and foreign clients ,welcome you all fellas appear to browsing JP group ,we genuinely recognize for you kindly potential cooperation with us .we would like to share a CZPT circumstance with you ! FAQ 1. Quality controlAll the equipment offered are made by China countrywide common drawings nonstandard equipment will be developed by the drawings confirmed by clients. We strictly follows ISO 9001: 2008 Top quality management program. Most products will be test for at least 8 several hours in the factory before supply. There is file in personal computer for each and every products, spares can be easily verified when it is needed.2. Way of paymentWe provide various methods of payment, T/T, towards copy of B/L, L/C, D/A, D/P, West union, and many others. All can be negotiated.3. Shipping and delivery timeNormal shipping and delivery time in 10 to twenty doing work days, total creation line or greater equipment could get more time. Precise supply shall be confirmed when area the get.4. Trade termsTypically EXW, FOB, CIF, CFR, DAF follows Intercontinental Guidelines for the Interpretation of Trade Conditions 2571(INCOTERMS 2571).5. Delivery linesPriority rule based on clients’ request, and freight price, provider, shipping and delivery day, date of arrival shall be considered.6. InstallationWe have numerous knowledgeable professionals with passports ready to go for set up, when set up service is needed, the client must pay for technicians’ round way air tickets, income(shall be confirmed ahead of leaving), food and lodging, most importantly to promise the technicians’ security.7. Gear warrantyEquipment with 18 months guarantee, can be prolonged to 24 months as ask for.

The Difference Between Planetary Gears and Spur Gears

A spur gear is a type of mechanical drive that turns an external shaft. The angular velocity is proportional to the rpm and can be easily calculated from the gear ratio. However, to properly calculate angular velocity, it is necessary to know the number of teeth. Fortunately, there are several different types of spur gears. Here’s an overview of their main features. This article also discusses planetary gears, which are smaller, more robust, and more power-dense.
Planetary gears are a type of spur gear

One of the most significant differences between planetary gears and spurgears is the way that the two share the load. Planetary gears are much more efficient than spurgears, enabling high torque transfer in a small space. This is because planetary gears have multiple teeth instead of just one. They are also suitable for intermittent and constant operation. This article will cover some of the main benefits of planetary gears and their differences from spurgears.
While spur gears are more simple than planetary gears, they do have some key differences. In addition to being more basic, they do not require any special cuts or angles. Moreover, the tooth shape of spur gears is much more complex than those of planetary gears. The design determines where the teeth make contact and how much power is available. However, a planetary gear system will be more efficient if the teeth are lubricated internally.
In a planetary gear, there are three shafts: a sun gear, a planet carrier, and an external ring gear. A planetary gear is designed to allow the motion of one shaft to be arrested, while the other two work simultaneously. In addition to two-shaft operation, planetary gears can also be used in three-shaft operations, which are called temporary three-shaft operations. Temporary three-shaft operations are possible through frictional coupling.
Among the many benefits of planetary gears is their adaptability. As the load is shared between several planet gears, it is easier to switch gear ratios, so you do not need to purchase a new gearbox for every new application. Another major benefit of planetary gears is that they are highly resistant to high shock loads and demanding conditions. This means that they are used in many industries.
Gear

They are more robust

An epicyclic gear train is a type of transmission that uses concentric axes for input and output. This type of transmission is often used in vehicles with automatic transmissions, such as a Lamborghini Gallardo. It is also used in hybrid cars. These types of transmissions are also more robust than conventional planetary gears. However, they require more assembly time than a conventional parallel shaft gear.
An epicyclic gearing system has three basic components: an input, an output, and a carrier. The number of teeth in each gear determines the ratio of input rotation to output rotation. In some cases, an epicyclic gear system can be made with two planets. A third planet, known as the carrier, meshes with the second planet and the sun gear to provide reversibility. A ring gear is made of several components, and a planetary gear may contain many gears.
An epicyclic gear train can be built so that the planet gear rolls inside the pitch circle of an outer fixed gear ring, or “annular gear.” In such a case, the curve of the planet’s pitch circle is called a hypocycloid. When epicycle gear trains are used in combination with a sun gear, the planetary gear train is made up of both types. The sun gear is usually fixed, while the ring gear is driven.
Planetary gearing, also known as epicyclic gear, is more durable than other types of transmissions. Because planets are evenly distributed around the sun, they have an even distribution of gears. Because they are more robust, they can handle higher torques, reductions, and overhung loads. They are also more energy-dense and robust. In addition, planetary gearing is often able to be converted to various ratios.
Gear

They are more power dense

The planet gear and ring gear of a compound planetary transmission are epicyclic stages. One part of the planet gear meshes with the sun gear, while the other part of the gear drives the ring gear. Coast tooth flanks are used only when the gear drive works in reversed load direction. Asymmetry factor optimization equalizes the contact stress safety factors of a planetary gear. The permissible contact stress, sHPd, and the maximum operating contact stress (sHPc) are equalized by asymmetry factor optimization.
In addition, epicyclic gears are generally smaller and require fewer space than helical ones. They are commonly used as differential gears in speed frames and in looms, where they act as a Roper positive let off. They differ in the amount of overdrive and undergearing ratio they possess. The overdrive ratio varies from fifteen percent to forty percent. In contrast, the undergearing ratio ranges from 0.87:1 to 69%.
The TV7-117S turboprop engine gearbox is the first known application of epicyclic gears with asymmetric teeth. This gearbox was developed by the CZPT Corporation for the Ilyushin Il-114 turboprop plane. The TV7-117S’s gearbox arrangement consists of a first planetary-differential stage with three planet gears and a second solar-type coaxial stage with five planet gears. This arrangement gives epicyclic gears the highest power density.
Planetary gearing is more robust and power-dense than other types of gearing. They can withstand higher torques, reductions, and overhung loads. Their unique self-aligning properties also make them highly versatile in rugged applications. It is also more compact and lightweight. In addition to this, epicyclic gears are easier to manufacture than planetary gears. And as a bonus, they are much less expensive.

They are smaller

Epicyclic gears are small mechanical devices that have a central “sun” gear and one or more outer intermediate gears. These gears are held in a carrier or ring gear and have multiple mesh considerations. The system can be sized and speeded by dividing the required ratio by the number of teeth per gear. This process is known as gearing and is used in many types of gearing systems.
Planetary gears are also known as epicyclic gearing. They have input and output shafts that are coaxially arranged. Each planet contains a gear wheel that meshes with the sun gear. These gears are small and easy to manufacture. Another advantage of epicyclic gears is their robust design. They are easily converted into different ratios. They are also highly efficient. In addition, planetary gear trains can be designed to operate in multiple directions.
Another advantage of epicyclic gearing is their reduced size. They are often used for small-scale applications. The lower cost is associated with the reduced manufacturing time. Epicyclic gears should not be made on N/C milling machines. The epicyclic carrier should be cast and tooled on a single-purpose machine, which has several cutters cutting through material. The epicyclic carrier is smaller than the epicyclic gear.
Epicyclic gearing systems consist of three basic components: an input, an output, and a stationary component. The number of teeth in each gear determines the ratio of input rotation to output rotation. Typically, these gear sets are made of three separate pieces: the input gear, the output gear, and the stationary component. Depending on the size of the input and output gear, the ratio between the two components is greater than half.
Gear

They have higher gear ratios

The differences between epicyclic gears and regular, non-epicyclic gears are significant for many different applications. In particular, epicyclic gears have higher gear ratios. The reason behind this is that epicyclic gears require multiple mesh considerations. The epicyclic gears are designed to calculate the number of load application cycles per unit time. The sun gear, for example, is +1300 RPM. The planet gear, on the other hand, is +1700 RPM. The ring gear is also +1400 RPM, as determined by the number of teeth in each gear.
Torque is the twisting force of a gear, and the bigger the gear, the higher the torque. However, since the torque is also proportional to the size of the gear, bigger radii result in lower torque. In addition, smaller radii do not move cars faster, so the higher gear ratios do not move at highway speeds. The tradeoff between speed and torque is the gear ratio.
Planetary gears use multiple mechanisms to increase the gear ratio. Those using epicyclic gears have multiple gear sets, including a sun, a ring, and two planets. Moreover, the planetary gears are based on helical, bevel, and spur gears. In general, the higher gear ratios of epicyclic gears are superior to those of planetary gears.
Another example of planetary gears is the compound planet. This gear design has two different-sized gears on either end of a common casting. The large end engages the sun while the smaller end engages the annulus. The compound planets are sometimes necessary to achieve smaller steps in gear ratio. As with any gear, the correct alignment of planet pins is essential for proper operation. If the planets are not aligned properly, it may result in rough running or premature breakdown.

China OEM professional processing large module internal gear ring     gear boxChina OEM professional processing large module internal gear ring     gear box
editor by czh 2023-03-01

China 68247105 Large Gear C3000 50Hz Ingersoll Rand Original Genuine with Best Sales

Solution Description

Ingersoll Rand Compressor Components

Crownwell is the approved distributor of CZPT rand,Crownwell supplies the unique,genuine Ingersoll rand Compressor Components to our consumers. We can give the COQ from Ingersoll rand if required. 

Confirmed overall performance

Genuine components uphold your technique integrity, guaranteeing optimal efficiency

Highest uptime

Employing legitimate elements and the appropriate lubricant boosts your machine availability and life time

Enhanced performance

Get to best vitality performance by upgrading important parts

Crownwell’s shipment for CZPT First Areas:

 

 

US $9-99
/ Piece
|
1 Piece

(Min. Order)

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Customized: Non-Customized
Standard Component: Standard Component
Transport Package: Standard Seaworty
Trademark: Ingersoll Rand
Origin: China or Overseas

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Customization:
US $9-99
/ Piece
|
1 Piece

(Min. Order)

###

Customized: Non-Customized
Standard Component: Standard Component
Transport Package: Standard Seaworty
Trademark: Ingersoll Rand
Origin: China or Overseas

###

Customization:

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

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editor by czh 2022-11-29

China wholesaler Plastic Wheel Loader Small Teeth Straight 90 Degree 45 Large Bevel Gear Spiral Gears For Sale spiral bevel gear

Situation: New
Guarantee: 3 months
Form: BEVEL
Relevant Industries: Lodges, Garment Retailers, Developing Materials Retailers, Producing Plant, Equipment Fix Shops, Farms, Home Use, Retail, Construction operates
Excess weight (KG): three
Showroom Location: None
Online video outgoing-inspection: Offered
Machinery Test Report: Presented
Marketing and advertising Variety: New Merchandise 2571
Guarantee of main elements: 1 12 months
Main Elements: Gear
Tooth Profile: HELICAL Equipment
Route: Remaining HAND
Material: Plastic, Steel, Brass, C45 Metal, Copper, Aluminium, Alloy, PE, PVC
Common or Nonstandard: Nonstandard
Product Title: Bevel equipment
Area therapy: Organic anodizing remedy,Black anodized,Hard anodized,Nickel plated
Dimension: Custom-made Accepted
Software: Lodges, Garment Shops, Building Content Stores, Producing Plant,
Enamel Sort: 3M 5M 8M
Cost-free sample: available
Stress Angle: 20°
Technologies offered: injection mold,extruding mould,cnc machining
Certificate: ISO9001
Packaging Details: Carton
Port: ZheJiang

OEM&ODM(Bevel teeth)We can make standard gear and unique gear as for every drawing or sample.The equipment material can be carbon metal, stainless steel, aluminum, copper, brass,plastic bevel enamel/Pelvic teethand so on.Plastic Wheel Loader Small Areator Enamel Straight 90 Degree forty five Massive Bevel Equipment Spiral Gears For SaleGet a Cost-free Quotation via Us >>> Go Specification

TypeMaterialSurface therapyHeat treatmentTooth surface area hardnessPressure angleAccuracy class
Round gap
KLD8SFS45CSurface black<HB19020°GB/T11365-1989 Level eight
MaterialSurface treatmentSurface hardness
6061Natural anodizing therapy
Black anodized
Hard anodizedSurface hardness is 100HV~
Nickel plated
S45CBlackenedbevel tooth/Pelvic enamel
Nickel plated
bevel teeth/Pelvic enamel
SUS303
About the cost of products1. The title of the price tag (.ninety nine-ninety nine.99)usd, the cost of this is not true!2.The belts cost is based on your timing belt size,different measurement different cost, make sure you contact with us!3.Following validate the dimensions, I will give you quoted price, and I will modified the correct value.then you spend it ! 1. Robust chemical resistance and corrosion resistance.2. Sounds reduction and shock absorption.3. Lengthy support daily life and higher load bearing potential.4. Gentle fat and minimal price.5. Straightforward to sort, great lubricity.bevel teeth/Pelvic teeth Quenching and Warmth Treatment method ProcedureIn buy to increase the hardness and dress in resistance of the tooth area, the tooth floor can be subjected to higher frequency quenching and warmth treatment method, thereby increasing the existence of the equipment Application Foods Processing/Sewage treatment plant/Filling Machinery/Transport Tools/Electronic/Health-related Devices/Glass Equipment/Plane Components/Ship Manufacturin/Appliance/Vehicle/Industrial gear metallic stamping hardware parts. Manufacturing facility Packing & Delivery Firm Profile HangZhou Konlida Precision Electronic Co., Ltd.Proven in 2006, the headquarter is in HangZhou. KONLIDA is a specialized provider of a complete variety of chains, sprockets, gears, equipment racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.Professional generation of various procedure areas, can make a selection of intricate approach merchandise.You can customise various goods accordung to your needs.One quit support ,resource manufacturing unit ,Suppprts modest batch custmizatiom,No anxieties about shipping and delivery,High quality assurance right after-sale ensure Our Staff FAQ Q1. We don’t have drawings, can we produce according to the samples we supply?A1. Ok Plastic Wheel Loader Modest Areator Enamel Straight 90 Diploma 45 Massive Bevel Equipment Spiral Gears For SaleQ2. Can I make a sample for tests 1st?A2. Alright Plastic Wheel Loader Small Areator Teeth Straight ninety Diploma forty five Huge Bevel Equipment Spiral Gears For SaleQ3. What are your processing products?A3. CNC machining centre, CNC lathe, milling device, engraving machine, injection molding equipment, extruder, molding device Plastic Wheel Loader Modest Areator Enamel Straight 90 Degree forty five Big Bevel Equipment Spiral Gears For SaleQ5. What craftsmanship do you have for processing equipment?A5. Our process contains tooling fabrication, stamping, deep drawing, punching, spinning, laser reducing, bending, seamless welding, machining and assembly. Plastic Wheel Modest Areator Enamel Straight ninety Degree forty five Huge Bevel Equipment Spiral Gears For SaleQ6. What are the floor treatment options? bevel enamel/Pelvic teeth China Oem Large Precision Proper Hand PrecisionA6. We can do heat therapy and surface therapy these kinds of as scenario harden, zinc plating , nick plating , chrome plating, powder coating, blacken and so on.Plastic Wheel Loader Modest Teeth Straight 90 Diploma forty five Huge Bevel Gear Spiral Gears For SaleQ7. Can you help assembling the solution right after it is created?A7. Alright. Plastic Wheel Loader Modest Areator Enamel Straight ninety Diploma forty five Huge Bevel Gear Spiral Gears For Sale

Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions

In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let’s look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.
Gear

Synthesis of epicyclic gear trains for automotive automatic transmissions

The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to ten links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation’s A World in Motion(r) award.
Gear

Applications

The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of two gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between two teeth in a gear set. The axial pitch of one gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
Gear

Cost

The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to “float.” If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow “float.” It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of two or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.

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editor by czh

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With thorough requirments, we can also produce your special developed item. Owing to our vast item selection and abundant encounters in this sector, With several years’ knowledge in this line, we will be reliable by our benefits in competitive value, one particular-time supply, prompt response, on-hand engineering help and great right after-income services.Furthermore, all our creation procedures are in compliance with ISO9001 specifications.

Massive Diameter Girth EPT for Rotary Kilns and Ball Mill

Procedure:
EPT/EPTT
Normalizing ampTempering-Evidence Machinnig
Quenching ampTempering
End Machining(Enamel EPT)

We can supply you in different process problems Options for Numerous End Markets and Apps
–EPT
–EPTlurgy
–EPTT Technology
–Cement Plant
–Port EPTTry
–Oil and organic
–Paper creating
–OEM EPT situation
–EPTT EPTT

Specification Machining Scope
Size OD Max 15m
One Piece of EPT: OD Max 13m
Assemble EPT: According to drawings
Hobbing Modulus ten-60
Milling Modulus Up to 120
Spiral Modulus 1-fifteen
Accuracy Quality Milling: six quality
Hobbing: eight quality
EPT Alloy metal: 42CrMo4, 34CrNiMo6 and so forth.
EPTT metal: C45E, 1030
Carburizing steel
Quenched and tempered steel
Warmth treatment method Quenching amp Tempering, Surface area Quenching
Enamel Profile Spur, EPTcal, Herringbone, EPTT, Spiral, Worm and shaft

Inspection and Examination Outline of Girth EPT:

No. Merchandise Inspection Location Acceptance Standards Inspection Stage Certificates
one EPTT Composition Sample EPT Prerequisite When Smelting
Soon after Heat Therapy
EPTT Composition Report
two EPT Qualities Sample(Examination Bar on the EPT Entire body) EPTnical Need After Heat Treatment EPT Houses Report
three Warmth Treatment method EPTT Human body EPT StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd For the duration of Heat Therapy Heat Therapy Report
Curves of Warmth Remedy
4 Hardness Examination Tooth Area, three Details For every ninety deg EPTnical Necessity Soon after Warmth Treatment Hardness Teat Report
Right after Semi Finish Machining
five Dimension Inspection EPTT Entire body Drawing Soon after Semi Complete Machining Dimension Inspection Report
Complete Machining
six EPTic EPTT Check (MT) Tooth Floor Agreed StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Soon after Complete EPT Hobbing MT Report
7 UT Spokes Components Agreed StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Soon after Tough Machining UT Report
Soon after Welded
Soon after Semi Complete Machining
8 PT Defect Region No Defect Indicated Soon after Digging
Right after Welded
PT EPTrd
9 Mark Inspection EPTT Physique EPT StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Final Inspection Photographs
ten Visual appeal Inspection EPTT Human body CIC’s Need Prior to EPTT
(Final Inspection)
eleven Anti-rust Inspection EPTT Body Agreed Anti-rust Agent Before EPTT Pictures
12 EPTT Inspection EPTT Body Agreed EPTT Kind For the duration of EPTT Images

Screening Method:
middot QA DOC: EPTT Composition Report, EPT Properties Report, UT Report, Warmth Therapy Report, Dimensions Check out Report
middot The knowledge on chemical composition report and mechanical homes report are accepted by 3rd celebration, HangEPT Ship EPT EPT Institute, CSIC.
middot UT examination: one hundred% ultrasonic check according to EN15718-3, SA388, Sep 1921 C/c and many others.
middot Heat Treatment Report: supply authentic duplicate of heat therapy curve/time table.

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Our technicians and engineers have 23 a long time of Knowledge in the Bearing Sector. Our AdvantagesProducts Massive volume in Inventory, No MOQ essential We comply with all the international specifications, this kind of as ISO9001 and TS16949 standards. Our item assortment also covers locking assemblies (clamping components/locking system), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod finishes and yokes.

Big size EPT EPT Ring, Girth EPT

EPTT amp forging potential
CITICHL is the casting amp forging cEPTTr in central-south EPTT, possessing 50t electric arc furnace, 60t EPTT ladle refining furnace, and 60t VD/VOD refining furnace, etc. We can pour 350t liquid metal one particular time and yields more than 200,000t of substantial good quality liquid steel and can produce the higher top quality metal of more than 260 metal grades this kind of as carbon steel, structural alloy steel and the structural metal, refractory metal and stainless metal of EPTT need. The maXiHu (West EPT) Dis.mum weigEPTT of casting, grey casting, graphite cast iron and non-ferrous casting is 200t, 30t, 20t and 205t separately.

The organization is the forging cEPTTr in central-south EPTT. It is really EPTTful in forging. The single totally free forging is 100t(max excess weight). We can roll rings of various EPTs of carbon metal, alloy metal, high temperature alloy and non-ferrous alloEPTTsuch as copper alloy, EPT alloy and EPTTium alloy. The maXiHu (West EPT) Dis.mum diameter is 5.5m and single piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, water push and Uncooked two hundred/one hundred sixty-5000/750 huge-dimensions ring mill of large precision in Asia manufactured in WAGNER, Germany.

Warmth therapy ability
The business is the heat treatment foundation in national EPTTry trade in central and south EPTT, possessing Phi3 times1.6m carburizing furnace, Phi2.three times17m, Phi2.3 times9.5m shaft furnace, eight.five times13m,five times15m,6 times14.5m,four.5 times18m automatic managed auto kind warmth therapy furnace group. We can supply the quenched and tempered part more than 45t, the carburizedand quenched EPT and pinion below 20t, shaft le5.7m in size and the induced girth ring diameter le5m

Our girth EPTs Characteristics
Module Assortment: ten Module to 70 Module.
Diameter : Min 800mm to16000 mm.
Fat : Max 120 MT solitary piece.
A few diverse designs: Fabricated steel – forged ring – rolled plate
StXiHu (West EPT) Dis.Hu (West EPT) Dis.rds/Certificates : #8226 UNI EN ISO #8226 AWS #8226 ASTM #8226 AEPTE #8226 DIN

Girth EPT reducing EPTTs
Phi16m CNC hobbing EPTT
Phi12m EPT chopping EPTT (Switzerland)
Phi10m hobbing EPTT (Germany)
Phi4m CNC large velocity hobbing EPTT (Germany)
Phi1.6m Horizontal CNC hobbing EPTT (Germany)
Phi5m CNC profile EPT grinding EPTT (Germany)
Phi2.8m CNC Profile EPT grinding EPTT (Germany)
Phi1.25m CNC Profile EPT grinding EPTT (Germany)
Phi1m CNC Profile EPT grinding EPTT (Germany)

Requirements of EPT :

No. Merchandise Description
1 Diameter le15m
two Module le45
three EPT Cast Alloy Steel, Solid EPTT Metal, Cast Alloy Steel, Forged EPTT Metal
4 Framework From Built-in, 50 percent to Half, Four Pieces and A lot more Items
5 Warmth Remedy Quenching amp Tempering, Normalizing amp Tempering, Carburizing amp Quenching amp Tempering
six Tooth Sort Annular EPT, Outer EPT Ring
seven StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd ISO, EN, DIN, AISI, ASTM, JIS, IS, GB

Inspection and Test Outline of Girth EPT:

No. Item Inspection Region Acceptance Requirements Inspection Stage Certificates
one EPTT
Composition
Sample EPT Prerequisite When Smelting
After Warmth Treatment
EPTT Composition
Report
two EPT
Properties
Sample(Examination Bar on the EPT Physique) EPTnical Need After Warmth Remedy EPT Properties
Report
3 Heat
Remedy
EPTT Body EPT StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd During Heat Remedy Heat Therapy Report
Curves of Warmth
Remedy
four Hardness
Test
Tooth Area, three Details For every ninety deg EPTnical Prerequisite Right after Heat Therapy Hardness Teat Report
After Semi End
Machining
five Dimension
Inspection
EPTT Entire body Drawing Following Semi Complete

Machining

Dimension Inspection
Report
Finish Machining
6 EPTic EPTT Take a look at (MT) Tooth Surface area Agreed StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Right after Complete EPT
Hobbing
MT Report
seven UT Spokes Parts Agreed StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Right after Rough Machining UT Report
Following Welded
Following Semi End
Machining
8 PT Defect Location No Defect Indicated Right after Digging
Following Welded
PT EPTrd
9 Mark Inspection EPTT Physique EPT StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd Last Inspection Photos
10 Physical appearance
Inspection
EPTT Body CIC’s Requirement Before EPTT
(Ultimate Inspection)
eleven Anti-rust
Inspection
EPTT Entire body Agreed Anti-rust Agent Before EPTT Images
twelve EPTT
Inspection
EPTT Human body Agreed EPTT Form Throughout EPTT Photos

FaXiHu (West EPT) Dis.Hu (West EPT) Dis.ties For EPT EPT ring:

No. Item Description
1 Smelting amp EPTT Ability 40t ,50t, 80t Series AC Electric powered Arc Furnace
2 times150t, 60t EPTT Ladle Refining Furnace
150t, 60t Collection VD/VOD Furnace
twenty times18m Massive Pouring FaXiHu (West EPT) Dis.Hu (West EPT) Dis.ty
We can pour 900t refining liquid steel 1 time, and accomplish EPT poured 600t metal ingots.
We can make the high good quality steel of more than 260 metal grades as carbon steel,structural alloy steel and the structural steel, refractory metal and stainless metal of EPTT prerequisite. The maXiHu (West EPT) Dis.mum bodyweight of casting steel, grey casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
two EPT Functionality The only one in the word, the most technologically EPTd and the largest specification18500t Oil Press, geared up with 750t.m forging procedure EPTT
8400t Water Push
3150t Drinking water Press
1600t Water Press
Phi5m EPT EPT Ring Mill ( WAGNER,Germany)
Phi12m EPT EPT Ring Mill
We can roll rings of distinct EPTs of carbon metal, alloy steel, large temperature alloy metal and non-ferrous alloys such as copper alloy, EPT alloy and EPTTium alloy. Max. Diameter of rolled ring will be 12m.
three Warmth Treatment method Ability nine times9 times15m,eight times8 times12m,6 times6 times15m,15 times16 times6.5m,16 times20 times6m ,seven times7 times17m Collection Heat Furnace and Heat Treatment method Furnaces
phi2. times30m, phi3. times5.0m Collection Warmth Remedy Furnaces
phi5. times2.5m, phi3.two times1.5m, phi3. times5.0m, phi2. times5m Sequence Carburizing Furnaces amp Nitriding Furnaces amp Quenching Bathes
phi2. times30m Effectively Sort CNC EPT Furnaces
Phi3. times5.0M Horizontal Fuel Temperature-differential Furnace
EPTT-frequency and EPTT-place Quenching Lathe of Pinion Shaft
4 Machining Ability 1. ge5m CNC EPT Duty Vertical Lathes
12m CNC EPTT-column Vertical Lathe
10m CNC EPTT-column Vertical Lathe
10m CNC Solitary-column Vertical Lathe
6.3m EPT Duty Vertical Lathe
5m CNC EPT Obligation Vertical Lathe
two. ge5m Vertical EPT Hobbing EPTTs
15m CNC Vertical EPT Hobbing EPTT
10m EPT Hobbing EPTT
8m EPT Hobbing EPTT
5m EPT Hobbing EPTT
3m EPT Hobbing Machining
three. EPTTorted EPT-precision EPT EPT EPTTs
.8m~3.5m CNC Molding EPT EPT EPTTs
4. Big Boring amp Milling EPTTs
220 CNC EPTr-mounted Boring amp Milling EPTT
two hundred CNC EPTr-mounted Unexciting amp Milling EPTT
one hundred sixty CNC EPTr-mounted Uninteresting amp Milling EPTT

FAQ
Q: How about the quality of your goods?
A: Our EPTTs are created strictly according to nationwide and international stXiHu (West EPT) Dis.Hu (West EPT) Dis.rds, and we get a take a look at on each and every equipment ahead of delivery.

Q: How about the cost?
A: We are manufactory, and we can give you lower value than people trade companies. Besides, customers from Produced in EPTT can get a price cut.

Q: Do you provide right after-sale services?
A: Indeed. The warranty period of time of our EPTTs is 1 yr, and we have a professional after-sale crew to promptly and completely resolve your issues.

Q: Do you provide tools procedure education?
A: Of course. We can send out specialist engineers to the operating website for tools set up, adjustment, and operation education. All of our engineers have passports.

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Furthermore, WE CAN Produce Custom-made VARIATORS, GEARED MOTORS, Electric MOTORS AND OTHER HYDRAULIC Items In accordance TO CUSTOMERS’ DRAWINGS. If you are interested in any of our items or would like to talk about a possible order, please come to feel cost-free to make contact with us. we are confident to provide our customers versatile and diversified services.

  • Introduction:

    EPTT EPT Software/Support Area

    EPT Parts Remedy for EPT, EPTT EPTT, EPT EPTT, EPTT EPTT, transportation products, EPT and EPT system. E.g. Motor bracket, EPT chassis bracket, EPT box , EPT housing , EPT cover, shaft, spline shaft , pulley, flange, relationship pipe, pipe, EPT valve , valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, EPTT shaft , EPTT EPT, sprocket, EPTs etc.
    Relevant EPT Gray Iron, Ductile Iron, carbon metal, stainless metal, alloy metal and EPT content
    Blanks EPTT Tolerance CT9-ten for EPTT Molding Procedure,
    CT8-nine for Shell Molding and Dropped Foam Molding EPTT Approach
    CT10-eleven for Guide Molding Sand casting Approach
    EPTT Blank Size /Dimensions 200 mm-1500mm, as for each customer prerequisite
    EPTT Blank Weight Selection from 5kg-8000kg
    Relevant Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Uninteresting/ Drilling/ EPTTpping/ Broaching/ Reaming /EPT/EPT and and many others.
    Machining Tolerance From .005mm-.01mm-.1mm
    EPTTd Area EPTT Ra .8-Ra3.2, in accordance to customer requirement
    Relevant Warmth Therapy Normalization , annealing, quenching and tempering, Circumstance Hardening, Nitriding, EPTT Nitriding, Induction Quenching, induction harden…
    Relevant Complete Surface Treatment Shot/sand blast, poEPTTng, Surface area passivation, EPTr Portray , PowEPTTcoating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, End Painting and many others.
    EPT Time about 40 daEPTTof EPTT EPT Sand EPTT.

  • Workshop:
  • Screening equipments:

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Densen made in China – replacement parts – in Penza Russian Federation Customized Alloy Steel 18crnimo7 Super Large Hot Forging Driving Gears, Forging Bull Gear with ce certificate top quality low price

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We – EPG Group the bigge EPT Chain and agricultural gearbox manufacturing facility in China with 5 various branches. For more particulars: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828

 Densen tailored Alloy steel 18CrNiMo7 Tremendous massive very hot Forging Driving Gears

 

Merchandise Description

Type 

Driving Gear

Application

 

Processing

Very hot forging and machining

Material

 stainless steel

Weight 

1T~ 20T

Tolernace

Managed by ISO 8062 CT4-six

Design Help

Pro-E, UG,SolidWorks,AutoCad, PDF  

Top quality Control

Material, Dimension,Performance,inside defects,Balance check

Regular

ASTM,DIN,JIS,ISO,GB standards 

Items show:

Declaration:

 Products proven herein are created to the specifications of distinct customers and are illustrative of the types of producing abilities available in Densen team of companies.

Our policy is that none of these merchandise will be marketed to 3rd get-togethers without having composed consent of the buyers to whom the tooling, design and specifications belong.  

 

Business Data

HangZhou EPT Densen Casting and Forging Organization is the sales company of HangZhou Densen Group of Companies. Features of  EPT Densen merely summarized as underneath:

1. Dependable provider of steel, iron & non-ferrous factors

two. Extensive documented good quality plan in spot. 

3. Castings, forgings, stampings, machining, welding & fabrication providers.

four. 9 associated factories, in excess of 50 joint-enterprise sub-contractors.

five. twenty five+ several years of production encounters, ten+ a long time of exporting encounter

6. one hundred% of items marketed to overseas clients.

seven. fifty% of consumer base is forturne five hundred companies. 

 

Processing assistance

Casting Services:

Casting is a manufacturing process in which a liquid substance is typically poured into a mold, which includes a hollow cavity of the wanted form, and then allowed to solidify. 

  EPT Densen offers multiple expense casting, sand casting, long term casting, die casting, reduced stress casting, ESR casting, lo EPT foam casting, and many others. Substance can be dealt with include steel, iron, non-ferrous. One part fat range is from .01Kg to one hundred fifty tons separately. 

 

 Forging Provider:

Forging is a manufacturing process involving the shaping of metal using localized compressive forces.  EPT Densen offers open up die forging, shut die forging and ring forging providers. Materials can be steel, iron and non-ferrous. Material can be dealt with incorporate steel, iron, non-ferrous. One part excess weight selection is from 0.1Kg to 50,000Kgs.

 

Stamping Services:

Stamping (also identified as punching) is the approach of placing flat sheet metal in both blank or coil sort into a stamping press where a resource and die surface kinds the steel into a net condition.

  EPT Densen-XBL has more than sixty sets stamping equipments, is the designed provider for numerous well-known bands automotive companies, has the entire capability to offer complete procedures from blanking, stamping, welding, to electrostatic spraying for EPT consumers.

 

Welding & Fabrication Support: 

Welding Frabrication is the fabrication method of metal structures by cutting, bending, then assembling the components with each other by means of welding 

  EPT Densen offers manual arc welding ,laser welding and robotic welding etc. UT, MPT,RT,PT all are available utilised for inspection, WPS &P EPT (Welding Procedure Specification& Treatment Qualification Documents) before creation is obtainable under clients’ requirement.  

 

Machining Service: 

Machining is any of various processes in which a piece of uncooked material is minimize into a sought after ultimate form and size by a managed materials-elimination approach. 

EPT Densen-XBL has more than sixty sets precision machines incl. CNC center, uninteresting, milling, lathing, etc., and a lot more than three hundred inspection devices incl. 3 sets CMM with grade μm. Repeated tolerance can be managed as .02mm. In the meantime awarded by certificates ISO9001-2008 ISO/TS16949.  EPT Densen-XBL specialized in large precise machining for tiny-middle-big steel components. 

 

 

3rd Celebration Inspection:

EPT Densen worked as 3rd party inspection center aside from its sister factories or sub-contractors’ self inspection, Gives process inspection, random inspection and before delivedry inspection providers for material, mechanical, inside defects, dimentional, force, load, equilibrium, surface area treatment method,  visual inspection and check. Weekly undertaking follow-up report together with photos and movies, full top quality inspection documentation offered. 

EPT Densen also made as third celebration inspection representative for numerous customers when their products produced by EPT suppliers. 

 

Application:

Get in touch with us

The use of original tools manufacturer’s (OEM) portion figures or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating item use and compatibility. Our firm and the listed substitution elements contained herein are not sponsored, approved, or created by the OEM.

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EPG is a expert company and exporter that is concerned with the design, advancement and manufacturing. Our manufacturing facility has received the certificate of China’s Farm Machinery Goods High quality Authentication promulgated by the Farm Equipment Goods High quality Authentication Centre of China.

Overview

Quick Specifics

Applicable Industries:

Manufacturing Plant

Place of Origin:Zhejiang, China
Local Services Spot:

None

Certification:

ISO/TS16949:2009

Standard:

DIN, ISO/GB, AGMA, JIS,ISO/TS16949:2009

Module:

M1-M8

Are you seeking for a PTO drinking water pump or PTO- driven generator? Hundreds of PTO areas from EPG imply you can discover PTO shaft components and add-ons for whatsoever type of gear you’re working with. From PTO push shafts to defend elements, we have dozens of substitution PTO parts. We stock Eurocardan elements as nicely as Neapco areas due to the fact these are names you can have faith in. Regardless of whether you need to have flex couplers or PTO shaft assemblies, we can assist.

Tolerance:

Outer Diameter Based on drawingLength Dimension

Warmth remedy:

Quenching & Tempering, Carburizing & Quenching

Surface remedy:

Blacking, Sprucing, Anodization, Chrome Plating, Zinc Plating

Supply Capacity

Offer Capability:
5000 Piece/Items for every Month

Packaging & Shipping and delivery

Packaging Specifics
Neutral paper packaging, picket packing containers for outer box or in accordance to customer’s demand from customers.
Port
Shanghai / Ningbo
Guide Time
:
Amount(Parts) 1 – a thousand >1000
Est. Time(times) 15 To be negotiated

On the web Customization

We specialized in producing automobile gears , bike gears, gearbox, specific car (power takeoff, snowmobiles,
engineering autos) gears, generator add-ons, stainless steel ice crusher etc.

Material

1020,1045,20CrMnTi, and many others.

Machining Method

Gear Hobbing , Gear Shaping, Gear Shaving, Equipment Grinding

Modules

one., 1.twenty five, 1.5, 1.seventy five, 2., 2.twenty five, 2.5….8. and so forth.

Heat Treatment

Carburizing & Quenching, Carbonitriding

Standard

DIN, ISO/GB, AGMA, JIS,ISO/TS16949:2009

In depth Images

Business Profie

Specialist IN Generating ALL Types OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Equipment Speed REDUCERS, ARALLEL SHAFT HELICAL Equipment REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Gear REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Car GEARBOXES, PTO Push SHAFTS, Particular REDUCER & Associated Equipment Factors AND OTHER Associated Products, SPROCKETS, HYDRAULIC System, VACUUM PUMPS, FLUID COUPLING, Gear RACKS, CHAINS, TIMING PULLEYS, UDL Speed VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Equipment PUMPS, SCREW AIR COMPRESSODue to these attributes, common worm equipment apps include presses, tiny engines, lifts and elevators, rolling mills, conveying engineering, mining industry equipment, on rudders, and worm push saws.RS, SHAFT COLLARS Minimal BACKLASH WORM REDUCERS AND SO ON. Furthermore, WE CAN Make Personalized VARIATORS, GEARED MOTORS, Electrical MOTORS AND OTHER HYDRAULIC Items
In accordance TO CUSTOMERS’ DRAWINGS.

Certifications

FAQ

Q: Are you investing business or manufacturer ?
A: Our group consists in 3 factories and 2 overseas product sales companies.

Q: Do you give samples ? is it cost-free or additional ?
A: Yes, we could supply the sample for free of charge cost but do not pay out the expense of freight.

Q: How prolonged is your supply time ? What is your conditions of payment ?
A: Usually it is forty-45 days. The time may possibly differ relying on the merchandise and the stage of customization. For standard products, the payment is: thirty% T/T in progress ,stability prior to shippment.

Q: What is the exact MOQ or price for your merchandise ?
A: As an OEM organization, we can provide and adapt our goods to a extensive variety of wants.Therefore, MOQ and price tag may possibly greatly fluctuate with dimensions, material and even more specs For instance, pricey merchandise or standard merchandise will generally have a reduced MOQ. Remember to speak to us with all appropriate information to get the most correct quotation.

If you have one more query, please truly feel free of charge to make contact with us.

Packing & Supply

Why Decide on Us

Also I would like to just take this possibility to give a short introduction of our Ever-Power organization:

Our business is a popular company of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel equipment, pulleys and racks in china.

We have exported numerous goods to our consumers all above the world, we have long-time knowledge and powerful engineering assistance.

Some of our consumer :
Italy: GB GEABOX, SATI, CHIARAVALLI, AMA, Brevini
Germany: SILOKING ,GKN ,KTS
France: Itfran, Sedies, Kuhn
Brazil: AEMCO ,STU
United states of america: John Deere , BLOUNT, Weasler, Agco, Omni Gear, WOODS
Canada: JAY-LOR , CANIMEX ,RingBall
……

-> Our Company with in excess of twelve year’s background and a thousand employees and 20 sales.
-> With above 100 Million USD sales in 2017
-> With progress machinery equipments
-> With huge work potential and large quality handle, ISO accredited.
……

you also can check out our website to know for far more particulars, if you need our items catalogue, make sure you contact with us.

For much more depth, please contact us.

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